| Introduction: The Importance of Training and Education in the High-Technology World |
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1 | (14) |
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The Manufacturing Economy: Past, Present, and Future |
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2 | (1) |
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The Computer's Influence in Manufacturing |
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3 | (1) |
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Manufacturing Technology Today and Tomorrow |
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4 | (3) |
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The Manufacturing Industry |
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7 | (4) |
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11 | (4) |
| Part I Materials of Manufacture |
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15 | (124) |
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Chapter 1 The Atomic Structures of Materials |
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17 | (14) |
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Structure and Classification of Atoms |
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18 | (1) |
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18 | (1) |
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18 | (2) |
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20 | (2) |
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22 | (1) |
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23 | (2) |
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25 | (3) |
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28 | (3) |
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Chapter 2 Properties of Metals |
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31 | (22) |
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31 | (10) |
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41 | (2) |
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43 | (1) |
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44 | (9) |
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Chapter 3 Changing the Properties of Metals |
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53 | (18) |
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Heating and Cooling of Metals |
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54 | (1) |
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The Iron-Carbon Phase Diagram |
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55 | (2) |
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Nonferrous Phase Diagrams |
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57 | (1) |
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Principles of Heat Treating |
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58 | (1) |
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Heat Treating Ferrous Metals |
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58 | (6) |
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Solution Heat Treating and Precipitation Hardening (Hardening Nonferrous Metals) |
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64 | (2) |
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Strengthening by Plastic Deformation and Alloying |
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66 | (3) |
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69 | (3) |
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72 | |
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Chapter 4 Mining and Extraction of Metals |
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71 | (20) |
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77 | (3) |
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80 | (1) |
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81 | (9) |
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90 | (1) |
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Extraction of Copper and Nickel |
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91 | (1) |
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Extraction of Lead and Zinc |
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92 | (1) |
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92 | (1) |
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92 | |
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Chapter 5 Extraction and Refinement of Common Nonmetallic Materials |
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91 | (26) |
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98 | (1) |
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98 | (9) |
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107 | (1) |
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Engineering Properties of Plastics |
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107 | (1) |
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108 | (3) |
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111 | (1) |
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112 | (1) |
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113 | (4) |
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Chapter 6 Selection and Application of Materials |
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117 | (22) |
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Classification Systems for Metals |
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117 | (1) |
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118 | (1) |
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118 | (1) |
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119 | (1) |
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120 | (1) |
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120 | (1) |
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121 | (2) |
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123 | (6) |
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129 | (3) |
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132 | (3) |
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135 | (4) |
| Part II Survey of Manufacturing Processes |
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139 | (226) |
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Chapter 7 Design Specifications and the Capability of the Manufacturing Process |
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141 | (4) |
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141 | (1) |
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The Capability of the Manufacturing Process |
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142 | (3) |
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Chapter 8 Processing of Metals: Casting |
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145 | (24) |
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145 | (1) |
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146 | (1) |
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147 | (5) |
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Evaporative Casting Process |
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152 | (1) |
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152 | (1) |
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153 | (2) |
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155 | (1) |
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155 | (1) |
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156 | (2) |
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158 | (1) |
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158 | (4) |
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Furnaces and Metal Handling |
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162 | (2) |
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164 | (1) |
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165 | (1) |
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165 | (1) |
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Casting Design and Problems |
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165 | (4) |
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Chapter 9 Processing of Metals: Hot Working |
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169 | (26) |
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170 | (3) |
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173 | (3) |
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176 | (1) |
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177 | (4) |
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181 | (2) |
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183 | (4) |
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187 | (2) |
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189 | (1) |
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190 | (1) |
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191 | (1) |
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191 | (1) |
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Pipe Welding (Roll Forming) |
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191 | (4) |
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Chapter 10 Processing of Metals: Cold Working |
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195 | (30) |
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195 | (2) |
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Cold Rolling in the Steel Mill |
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197 | (3) |
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Cold Rolling of Nonferrous Metals |
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200 | (1) |
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200 | (2) |
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Drawing, Forming, and Extruding Metal |
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202 | (10) |
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Miscellaneous Metal-Working Processes |
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212 | (13) |
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Chapter 11 Powder Metallurgy |
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225 | (10) |
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225 | (1) |
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226 | (1) |
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227 | (3) |
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230 | (1) |
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230 | (1) |
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P/M Products and Their Uses |
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231 | (1) |
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Factors in Design of P/M Products |
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232 | (3) |
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Chapter 12 Principles of Machining Processes |
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235 | (14) |
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Motion and Parameters: Speed, Feed, and Depth of Cut |
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239 | (1) |
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Machining: Shearing Chips from the Workpiece |
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240 | (2) |
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242 | (2) |
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244 | (2) |
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246 | (1) |
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Appendix: Calculation of Speeds and Feeds for Machining Operations |
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246 | (3) |
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Chapter 13 Machine Tool Operations |
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249 | (42) |
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250 | (7) |
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Turning Machines and Equipment |
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257 | (13) |
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Milling Machines and Equipment |
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270 | (2) |
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272 | (1) |
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273 | (1) |
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274 | (7) |
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281 | (3) |
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Honing, Lapping, and Superfinishing |
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284 | (7) |
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Chapter 14 Nontraditional Manufacturing Processes |
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291 | (8) |
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Electrodischarge Machining |
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291 | (2) |
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Electrochemical Machining (ECM) and Electrochemical Deburring (ECDB) |
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293 | (1) |
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Electrolytic Grinding (ELG) |
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294 | (1) |
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Lasers and Laser Machining |
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295 | (2) |
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297 | (1) |
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Water Jet Machining and Abrasive Water Jet Machining |
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297 | (1) |
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297 | (1) |
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297 | (2) |
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Chapter 15 Joining Processes |
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299 | (28) |
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299 | (7) |
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306 | (3) |
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309 | (14) |
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323 | (1) |
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324 | (1) |
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325 | (2) |
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Chapter 16 Processing of Plastics and Composites |
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327 | (18) |
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The Changing World of Plastic and Composite Materials |
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327 | (2) |
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Processing Methods for Plastics |
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329 | (7) |
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Composite Processing Methods |
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336 | (4) |
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340 | (3) |
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Tool and Die Making for Plastics and Composite Processing |
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343 | (2) |
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Chapter 17 Processing of Other Industrial Materials |
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345 | (10) |
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345 | (2) |
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347 | (1) |
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Wood, Wood Products, and Paper |
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348 | (3) |
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351 | (1) |
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351 | (1) |
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352 | (1) |
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352 | (3) |
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Chapter 18 Corrosion and Protection of Materials |
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355 | (10) |
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355 | (1) |
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356 | (5) |
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Preparing Materials for Surface Protection |
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361 | (4) |
| Part III Measurement and Quality Assurance |
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365 | (28) |
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Chapter 19 Quality Assurance and Control |
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367 | (6) |
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Source Inspection before Manufacturing |
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367 | (2) |
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Quality Control during Manufacturing |
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369 | (2) |
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Product Service and Warranties after Manufacturing |
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371 | (1) |
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372 | (1) |
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Chapter 20 Inspection and Measurement |
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373 | (20) |
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374 | (1) |
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374 | (2) |
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Measurement, Precision, and Resolution |
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376 | (1) |
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Measurement of Dimensions in Manufacturing Operations |
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377 | (13) |
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Calibration, Standards, Interchangeability, and Traceability |
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390 | (3) |
| Part IV Manufacturing Systems |
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393 | (48) |
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Chapter 21 Product and Process Design |
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395 | (24) |
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395 | (1) |
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The Product Design Sequence |
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396 | (5) |
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401 | (3) |
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Preparing for Manufacturing |
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404 | (3) |
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407 | (2) |
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409 | (10) |
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Chapter 22 Automation in Manufacturing |
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419 | (22) |
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419 | (2) |
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Automation Systems in Manufacturing |
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421 | (10) |
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CIM and Flexible Manufacturing Systems for the Integrated Factory |
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431 | (3) |
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434 | (3) |
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The Production Line and Mass Production |
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437 | (4) |
| Glossary |
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441 | (17) |
| Index |
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